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| About site: Chemicals/Polymers/Wholesale and Distribution - Boedeker Plastics, Inc |
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Title: Chemicals/Polymers/Wholesale and Distribution - Boedeker Plastics, Inc Distributors of engineering and industrial plastics. Sheets, rods, tubes and custom machined parts.
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Boedeker Plastics : In-House Precision CNC Machine Shop
In-House Precision CNC Machine Shop
904 West 6th Street, Shiner, Texas 77984 USA
Phone: 1-361-594-2941
Fax: 1-361-594-2349
E-Mail: bpi@boedeker.com
1-800-444-3485
BPI Home Page |
Product Features |
Applications |
Materials Guide |
Suppliers List
Company Profile |
Machine Shop |
How To Find Us |
Contact Us!
Plastics Machining Guide •
Plastics Annealing Tips •
StereoLithography (SLA)
About Our In-House Precision CNC Machine Shop:
Objectives |
File Transfers |
Benefits |
Production Equipment |
Measurement
In order to provide our customers with complete solutions for their
engineering and production needs, we are pleased to offer in-house precision CNC
machine shop services. Our state-of-the-art equipment can be put to work for you to
build prototypes or production runs of all types of plastic components.
Our Business Objectives
At Boedeker Plastics, we are committed to providing high quality machined
parts, built to your specifications, delivered when and where you need
them, at a fair price. It is our desire to build a relationship with your
company that will last for many years to come. Whether small quantity
prototype parts or large production volume orders, your order will be
given the attention and priority you deserve.
Since our founding day, we've always put the needs of our customers first.
We are a performance company. We move to meet each customer's requirement
as soon as an order is placed. Our machine shop was created to fill a need
that we saw in the industry - the need for quality machined parts, provided
quickly and at a fair price. We machine only plastics and we specialize in
high-performance plastics.
Though it is not our desire to take business from other established machine
shops, we intend to serve a market niche by providing the very best plastic
machined parts within the timeframe that our customers require.
Our quality assurance system guarantees that parts are within tolerance
and our on-time delivery rate is unsurpassed in the industry.
Give us a try!
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BPI Home Page
Electronic File Transfer Specifications
Many of our customers prefer to transmit drawing files electronically to
ensure accuracy. Our machine shop uses MasterCAM software for component
drawings and CAM machine equipment file generation. MasterCAM accepts many
file formats, but here's a list of files our customers commonly provide:
.SLDPRT & .SLDDRW formats (SolidWorks 3D model & 2D drawing)
.STEP & .STP format (generic 3D model)
.SAT format (AutoCAD 3D model)
.PRT.# format (Pro/Engineer 3D part file)
.DRW format (Pro/Engineer drawing file)
.ASM format (Pro/Engineer assembly file)
.DXF format (generic 3D AutoCAD or 2D AutoCAD drawing with views)
.IGES & .IGS format (generic CAD format)
.STL format (standard 3D file for rapid prototyping only)
.ZIP format (compressed files containing any of the above formats)
FTP: (preferred) Files may be uploaded using any web browser (Internet Explorer,
Mozilla, Netscape, or Opera) to our FTP Center. Go there using this link:
http://www.boedeker.com/ftp/
NOTE: .ZIP format (compressed files) are preferred for large or multiple files.
E-MAIL: Files may be supplied via e-mail by attaching them to
messages sent to our Internet e-mail address of
info@boedeker.com.
NOTE: .ZIP format (compressed files) are preferred for large or multiple files.
DISK: Please send only clearly labeled IBM-compatible diskettes
(1.44Mb HD 3½ inch format) -OR- IBM-compatible CD-R, CD-RW or DVD disks.
FAX: Our FAX number is 1-361-594-2349. Be sure to transmit in high-resolution
mode for maximum detail & contrast.
For all parts orders, please always follow up any electronic transfers by
mailing high-quality copies of drawings to ensure accuracy and design revision
traceability.
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BPI Home Page
Benefits of Using Our Machine Shop:
EXPERIENCE
A product development team with over 100 years experience in
high-performance plastic materials selection and application.
SPECIALTY
A facility dedicated to machining high-performance plastics only.
PRECISION
A team of machinists using the latest in modern equipment and techniques
to ensure fast and precise part production.
INSPECTION
Coordinate Measuring Machine and computer software packages to perform
comprehensive inspection and provide complete reports.
FLEXIBILITY
The ability to manufacture parts when no prints exist by taking workable
samples and performing complete measurements, then transferring the
measurements into our CAD/CAM software to create a new part drawing.
HIGH-TECH
A machining facility that can accept CAD files by electronic transfer
and convert them to our CAD/CAM system, ensuring accuracy without the
hassle of mailing copies or standing in line at the fax machine.
CONTROL
Complete traceability of all materials used and a documented quality
control policy. Our quality control procedures are available upon
request and administered by our full-time Quality Assurance Manager.
SERVICE
A machining facility that is committed to meeting all of the requirements
and qualifications of our high-technology customers, including special
cleaning, marking and packaging to semiconductor industry specifications.
EASY ACCESS
Our "open door policy" for your complete quality inspection and vendor
audit requirements.
SELECTION
Instant access to the largest volume and variety of high-performance
plastics under one roof in the world.
RESPONSE
Turn-around times that are second to none in the industry for machined
plastic parts, from prototype to intermediate volume production quantities.
DEDICATION
Complete devotion to providing the highest quality plastics machining
services to our customers - without you, there'd be no need for the above!
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BPI Home Page
Our Machine Shop Production Equipment includes:
MILLS:
Cincinnati Milacron Arrow 500 Vertical Machining Centers (7)
10 HP, 8000 RPM Spindle, 787 IPM Rapid
Programmable Feed Rate: .01 to 472 IPM
Positioning Accuracy: ± 0.00016" (4 µm)
Repeatability: ± 0.00004" (1 µm)
Work Area: X: 20" / Y: 20" / Z: 20"
Max Load: 770 Lbs
4th Axis Full Interpolation
21-Tool Automatic Tool Change
Cincinnati Milacron VMC-1250 Vertical Machining Center
10 HP, 8000 RPM Spindle, 787 IPM Rapid
Programmable Feed Rate: .01 to 472 IPM
Positioning Accuracy: ± 0.00016" (4 µm)
Repeatability: ± 0.00004" (1 µm)
Work Area: X: 50" / Y: 30" / Z: 20"
21-Automatic Tool Change
A-B 10" Trunion style rotary table
A2100 control
Hurco BMC2416 Vertical Machining Center
10 HP, 8000 RPM Spindle, 945 IPM Rapid
Programmable Feed Rate: .01 to 300 IPM
Work Area: X: 24" / Y: 16" / Z: 20"
Max Load: 760 Lbs
Positioning Accuracy: ± 0.0002" (5 µm)
Repeatability: ± 0.0001" (2 µm)
24-Station Automatic Tool Changer
4th Axis Capability
Cincinnati Milacron Falcon 200 Turning Center
15 HP, 40-4000 RPM Spindle
12-Position ID/OD Disc Turret
Programmable Tail Stock Quill
Maximum Swing: 20.86" OD
Maximum Machining Diameter: 9.84"
Maximum Machining Length: 14.96"
Spindle Bore: 3.03"
Bar Capacity: Auto 2.00" / Manual 3.00"
Rapid: X: 472 IPM / Z: 708 IPM
Repeatability: X: ± .00004" (1 µm) / Z: ± .00008" (2 µm)
A2100 control
Hurco Hawk 40 CNC Mill
5 HP, 80-3800 RPM Spindle
Programmable Feed Rate: .01 to 400 IPM
Max. Travel: X: 40" / Y: 20" / Z: 20"
Max Load: 990 Lbs
Positioning Accuracy: ± 0.0005" (13 µm)
Repeatability: ± 0.0003" (7 µm)
4th Axis Capability
Hurco Hawk 30 CNC Bed Mills (2)
5 HP, 80-3800 RPM Spindle
Programmable Feed Rate: .01 to 400 IPM
Max. Travel: X: 30" / Y: 20" / Z: 20"
Positioning Accuracy: ± 0.0005" (13 µm)
Repeatability: ± 0.0003" (7 µm)
4th Axis Capability
Trak DPM Vertical CNC Machines (4)
3 HP, 4,200 RPM Spindle, 150 IPM Rapid
Work Area: X: 31.0" / Y: 17.0" / Z: 23.5"
3 Axis Interpolation, 4th Axis Index
Max Load: 1,320 Lbs
Positioning Accuracy: ± .0005"
Repeatability Accuracy: ± .0002"
Excel Vertical Machining Center
Twin-Station Rotating Pallets
Kitamura Sparkchanger Mycenter 2XiF Vertical Machining Centers (2)
Fanuc 16imb Control
Twin-Station Rotating Pallets
18000 rpm spindle
Fagor Model 8025 3-Axis CNC Router
Table Size: 96" x 48" (X,Y)
Vacuum Table: Dual-Zone
X-Axis Travel: 98"
Y-Axis Travel: 50" / 62" (1 SP / 2 & 3 SP)
Z-Axis Travel: 6"
Rapid Traverse: 600 IPM (X & Y) / 300 IPM (Z)
Programmable Feedrate: 0 to 300 IPM(X, Y, & Z)
Machine Repeatability: ± .002"
Spindle Spacing: 12" / 6" ( 2 SP / 3 SP)
Spindle HP: 5.0 HP (w 7.5 HP option)
Spindle Speed: 3,000 - 18,000 RPM
LATHES:
Citizen-Cincom Swiss Style Turning Centers
L20 3/4" bar Capacity (1)
L25 1" bar Capacity (1)
L32 1-1/4" bar Capacity (1)
Simultaneous 6-Axis Control (X1,X2,Y,Z1,Z2,C)
Main & Sub-spindle Synchronous Rotation
4 Live Tools @ 200-5000 RPM
5 Turning Tools
3 Front Machining Tools
5 Back Machining Tools
Hardinge GT27SP Gang Tool Lathe
Bar Capacity: 1-5/8" diameter
South Bend Manual Lathe
16x16, Variable Speed 7½ HP, 20-2500 RPM
Short Turning Capacity: 17"
Long Turning Capacity: 10-3/8" X 55" Long
Thread Capacity: Inch: 2-72 TPI / Metric: 0.2-14mm
Bar Capacity: 2" diameter
Gildemeister CTX 420 Lathe
Fanuc 180itb control
2.625" bar Capacity
8" chuck Capacity
12 station turret static or driven tool
C axis, Y axis milling
Trak TRL CNC Lathe
Turning Capacity: 18"
ROMI M-27 Lathe
27" max swing
18" over carrige
12 station turret
Fanuc 21-iT control
MISCELLANEOUS:
OMAX JetMachining Center
CNC-controlled High Pressure Abrasive Waterjet
X-Y Table Travel: 100" x 55"
Motion Accuracy & Repeatability: ± .002"
Cutter Head Travel Speed: 200 in/min
Tilt-A-Jet cutting head eliminates taper
Water treatment, chiller, pump, and tank
Drill attachment for laminates & composites.
Cincinnati Centerless Grinders (2)
Grinding Wheel Capacity: 20" x 8" x 12"
Regulating Wheel Capacity: 12" x 8" x 5"
Grinding Capacity: 0" to 3.25"
Regulating Wheel Speeds: 12-300 RPM
Grinding Wheel Motor: 15 HP
Regulating Wheel Motor: 1½ HP
6" feed-thru work rest, wheelmounts
Coolant pump, tank, and paper-bed filtration
Grieve AG 650 Universal Heat Treat Oven (2)
Capacity: 36" Width x 48" Depth x 36" Height
Maximum Temperature: 650 °F
Blower: ½ HP, 900 CFM
Auto Restart Circuit with Audible Alarm
Programmable Recording Temp Controller
24 Hr, 10" Circular Chart Available w/ each run
100 Lbs Capacity per Shelf
MasterCAM CAD/CAM System (Version 9.1 sp2)
Software for 3-axis machining
Multi-Axis Milling / Turning
3D Design / Surface Modeling & Shading / Solid Modeling
Partmaker Swiss CAD/CAM
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BPI Home Page
Our Measurement Equipment Capabilities include:
Vision Engineering 5E Inspection System (2)
High Power Microscope & Measurement Software
25X to 1000X Magnification with Heads-Up Dynascope display
Motorized, Programmable Stage
QC-4000 Software with bi-directional CAD interface
Automated part inspection programming
Group tolerancing, form indication, multi-point features
Semi-automated SPC and Inspection Report generation
Mitutoyo BH 305 Manual Floating Type CMM (Coordinate Measuring Machine)
Work Area: X: 12" / Y: 20" / Z: 12"
Resolution: 0.00002" (Precision Glass Scales)
Length Standard: Reflection Type Linear Encoder
Accuracy (at 20 °C)
JIS B 7440 U1=(2.6+4L/1000) µm, U3=(3+4L/1000) µm
VDI/VDE 2617 U1=(2.6+4L/1000) µm, U3=(3+4L/1000) µm
CMMA G=(2.6+4L/1000) µm, M=(3+4L/1000) µm
ANSI/ASME B89.1.12M Ball Bar Performance=.000315"(8 µm)
Guide Method: Air bearing for each axis
Z-spindle Balance: Counterweight (adjustable range: 1.5kg.)
Measuring Table:
Material: Granite
Working Area: 19.69" X 35.43"
Flatness: 6 µm
Workpiece Clamp: Tapped inserts (M8 X 1.25)
Workpiece Loading:
Maximum height: 17.32"
Maximum mass: 330 Lbs
Mitutoyo Interactive CMM Software
Geopak 2000 Graphics Assisted
Full Compliment Of Tolerance Capabilities:
1.) Basic Tolerances 3.) Form Tolerances
2.) Positional Tolerances 4.) Relational Tolerances
Statistical Process Control (SPC)
CAD Data Communication
Mitutoyo Surftest 211
Gaussian Digital Filter
SPC Compatible
LCD Display
Traversing Length: Start-up length + Evaluation length
Traversing Speed: When Measuring .02"/second
Profiles Available: P Profile: Unfiltered
R Profile: Roughness
Parameters Available:
P Profile: Ry(JIS/ISO) & Rz(JIS/ISO)
R Profile: Ra, Ry(DIN) & Rz(DIN)
Filters: Analog: 2CR / Digital: PC-50%, PC-75%
Detecting Method: Differential inductance
Back to the Top of This Page |
BPI Home Page
BPI Home Page |
Product Features |
Applications |
Materials Guide |
Suppliers List
Company Profile |
Machine Shop |
How To Find Us |
Contact Us!
Boedeker Plastics, Inc.
904 West 6th Street, Shiner, Texas 77984 USA
USA TOLLFREE : 1-800-444-3485
Phone: 1-361-594-2941
Fax: 1-361-594-2349
E-Mail: bpi@boedeker.com
©
Copyright Boedeker Plastics, Inc.
2008
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Distributors | of | engineering | and | industrial | plastics. | Sheets, | rods, | tubes | and | custom | machined | parts. |
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http://www.boedeker.com/mashop.htm
Boedeker Plastics, Inc 2008 December
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Distributors of engineering and industrial plastics. Sheets, rods, tubes and custom machined parts.
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